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Banana-Type Constant-Thickness Screen with Composite Ceramic Screen Panels: High-Wear Resistance, Self-Cleaning, Long-Lifespan Industrial-Grade Solution for Extreme Operating Conditions

Jun 20,2025

Composite ceramic screen panels achieve breakthroughs in coal, mining, and aggregate screening through gradient wear-resistant structures and bionic anti-blinding designs.

Core Functions:

1. Abrasion Resistance

Ceramic Layer Hardness: HV 1500-1800 (3× higher than manganese steel)

Resists erosion from quartz sand (Mohs hardness 7) and other abrasive materials

Wear Rate: ≤0.08 cm³/cm²·h (per ASTM G65)

Service life 5-8× longer than metal screens

2. Anti-Blinding Performance

Micro-protrusion Surface Texture (Ra=0.2-0.4μm):

Creates non-adhesive interface

Efficiency with Sticky Materials:

92% screening efficiency for viscous coal slurry (18% moisture content)

<3% blinding rate

3. Noise & Vibration Damping

Ceramic-Rubber Composite Layer:

Absorbs 80% of impact energy

Noise Reduction: ≤85 dB(A) (ISO 4871 compliant)

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